As sustainability becomes a global priority, the manufacturing world is rethinking how products are made. AOI Designs LLC, through its brand HexPro3D, is experimenting this change with eco-friendly 3D printing—a cleaner, smarter, and more sustainable way to manufacture products.
Reducing Waste, One Layer at a Time
Traditional methods often rely on cutting, molding, or machining—processes that waste large amounts of material. Additive manufacturing flips that script. By building parts layer by layer.
Real-World Example: Solving Everyday Problems
Our Diesel Additive bottle holder is a great example of functional sustainability. Instead of mass-producing parts overseas, we print locally, on demand, using durable materials.
Each holder is made only when needed—no overproduction, no waste, and no extra carbon footprint from shipping.
AOI’s Plastic Recycling Initiative
To go a step further, AOI Designs is creating a closed-loop recycling system that transforms plastic waste into a usable product.
This includes:
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Failed prints or prototypes
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Support structures from builds
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Post-production scraps or "Poop" as the industry calls it.
We process, regrind, and reuse these materials—reducing landfill waste and keeping our operations sustainable. It’s not just good for business—it’s good for the planet.
The Role of Sustainable Design
Sustainability doesn’t mean sacrificing performance. Our products, from custom automotive mounts to industrial components, are built to last. By combining engineering excellence with eco-awareness, HexPro3D helps customers make responsible choices without compromise.
Conclusion
At AOI Designs and HexPro3D, we believe sustainability and innovation go hand in hand. Every project—from the smallest clip to the most complex assembly—represents our commitment to green manufacturing and a smarter future for design.
